Dewinterizing Powersports Vehicles in 7 Easy Steps: A Complete Guide for Owners
After months of cold weather and snow-covered storage, your powersports vehicle—whether it’s a motorcycle, ATV, UTV, snowmobile, or jet ski—is ready to hit the trails or water again. But before you fire up the engine and ride off, dewinterizing properly is critical. Skipping this process can lead to costly repairs, poor performance, or even safety hazards. In this guide, we break down the 7 essential steps to dewinterize your powersports vehicle, ensuring it’s safe, reliable, and ready for adventure.
Why Dewinterizing Matters
Winter storage takes a toll on powersports vehicles. Moisture accumulates in fuel systems, batteries drain, rubber components crack, and fluids degrade. Without proper preparation, you risk starting the season with a dead battery, clogged fuel lines, corroded parts, or engine damage. Taking 2–3 hours to dewinterize now saves time, money, and frustration later.
Step 1: Inspect and Recharge (or Replace) the Battery
The battery is often the first casualty of winter storage. Cold temperatures slow chemical reactions, reducing capacity, and self-discharge drains it further—even if disconnected.
- Check voltage: Use a multimeter to test the battery. A fully charged 12V battery reads ~12.6V. If it’s below 12.4V, it needs charging. Below 12V? It may be sulfated and beyond saving.
- Clean terminals: Remove corrosion with a wire brush and baking soda (mix 1 tbsp baking soda with 1 cup water; apply, scrub, then rinse). Corrosion prevents proper charging.
- Charge or replace: Charge with a smart battery tender (set to “maintain” mode) for 8–12 hours. If it won’t hold a charge, replace it—most manufacturers recommend AGM or lithium batteries for powersports use.
Pro Tip: If you removed the battery for storage, reconnect it securely. Loose connections cause voltage drops and starting issues.
Step 2: Drain and Refuel the Fuel System
Old fuel degrades over winter, forming varnish and gum that clog injectors, carburetors, and fuel lines. Ethanol-blended fuels (common today) absorb moisture, leading to phase separation—a sludge that ruins engines.
- Drain old fuel: Locate the fuel petcock (on ATVs/UTVs/motorcycles) or drain plug (in snowmobile/jet ski tanks). Dispose of old fuel at a hazardous waste facility—never pour it down the drain.
- Clean the tank: If fuel was left in, use a fuel system cleaner (follow the manufacturer’s instructions) to dissolve deposits. For severe buildup, remove the tank and scrub with a soft brush and soapy water.
- Refill with fresh fuel: Use ethanol-free gasoline (91+ octane) if possible, or top-tier ethanol-blended fuel (E10 max). Add a fuel stabilizer (e.g., Sta-Bil) if storing again soon—this prevents future degradation.
- Test the fuel system: Start the engine and let it idle for 10–15 minutes. Watch for sputtering or stalling, which indicate clogs.
Note: Carbureted models need extra care—remove and clean the carburetor bowl, jets, and needle valve if you didn’t stabilize fuel before storage.
Step 3: Change Engine Oil and Filter
Winter storage allows moisture and acids to build up in old oil, corroding engine parts. Even if you changed oil before storing, it’s best to replace it now.
- Warm up the engine (briefly): Let it idle for 2–3 minutes to thin the oil, making it easier to drain.
- Drain and replace oil: Remove the drain plug, let oil drain completely, then replace the plug and gasket. Pour in the manufacturer-recommended oil (check your owner’s manual for viscosity—e.g., 10W-40 for most bikes, 5W-30 for cold-climate ATVs).
- Swap the oil filter: Use a new OEM or high-quality aftermarket filter. O-rings on filters can dry out, so lubricate the new O-ring with fresh oil before installing.
- Check oil level: After refilling, start the engine, let it idle, then check the dipstick. Top up if low.
Critical: Never reuse old oil—it lacks additives to protect against wear and corrosion after storage.
Step 4: Service the Cooling System
Antifreeze (coolant) prevents freezing in winter but breaks down over time, losing its ability to transfer heat and resist corrosion.
- Test coolant concentration: Use a refractometer or hydrometer to check freeze/boil points. Most powersports vehicles require -34°F (-37°C) to -67°F (-55°C) protection. If it’s weaker, flush the system.
- Flush the radiator: Drain the old coolant, then pour a 50/50 mix of distilled water and new antifreeze (use the type specified—ethylene glycol or propylene glycol). Run the engine for 15–20 minutes to circulate, then drain again.
- Refill and bleed air: Add fresh coolant until the reservoir reaches the “full” mark. On some vehicles, you’ll need to open bleed screws to release trapped air (refer to your manual).
- Inspect hoses and clamps: Look for cracks, bulges, or soft spots. Replace brittle hoses and tighten loose clamps to prevent leaks.
Why It Matters: Overheating in spring/summer is often caused by degraded coolant or air pockets in the system.
Step 5: Check Tires, Wheels, and Suspension
Cold weather hardens rubber, and storage on uneven surfaces can warp wheels or damage tires.
- Inspect tires: Look for cracks (dry rot), cuts, or bulges. Check tread depth—if it’s below the manufacturer’s minimum (often 1/16 inch), replace tires.
- Adjust pressure: Inflate to the PSI listed on the sidewall or owner’s manual. Underinflated tires reduce traction; overinflation causes uneven wear.
- Check wheels and axles: Look for bent rims, loose lug nuts, or damaged spokes. Torque lug nuts to spec (use a torque wrench—over-tightening strips threads).
- Test suspension: Bounce the vehicle gently—does it return to level? Listen for clunks, which indicate worn shocks or bushings. Service shocks if they feel soft or leak.
Bonus: Rotate tires if your vehicle has directional treads or uneven wear patterns.
Step 6: Test Electrical Systems and Lights
Moisture and corrosion can damage wires, switches, and lights—critical for safety on the trail or water.
- Inspect wiring harnesses: Look for frayed wires, cracked insulation, or loose connectors. Seal damaged areas with dielectric grease.
- Check all lights: Headlights (high/low beams), taillights, brake lights, turn signals, and marker lights (on UTVs/ATVs). Replace burned-out bulbs.
- Test gauges and switches: Rev the engine—do the tach and speedo work? Test kill switches, choke levers, and throttle controls for smooth operation.
- Clean and tighten connections: Use electrical contact cleaner on battery terminals, spark plug wires, and ground points. Loose connections cause voltage drops.
Pro Tip: If lights flicker or gauges act erratically, trace wires back to the source—rodents often chew insulation in stored vehicles.
Step 7: Take It for a Test Ride (and Tune-Up)
Now that everything’s checked, it’s time to verify performance.
- Start cold: Let the engine idle for 5–10 minutes. Does it run smoothly? Rough idling suggests carburetor/fuel injector issues.
- Test acceleration and braking: Open the throttle—does the engine respond quickly? Apply brakes—do they feel firm with no squealing?
- Check for leaks: After riding, inspect under the vehicle for oil, coolant, or fuel leaks. Tighten fittings if needed.
- Adjust as needed: If the engine runs rich (black smoke) or lean (white smoke), adjust the carburetor or ECU settings. For bikes, check clutch and throttle cable free play.
Final Note: Even if everything seems fine, schedule a professional inspection if you’re unsure—especially for high-value or complex vehicles like jet skis or high-performance motorcycles.
Why Following These Steps Ensures a Great Season
Dewinterizing isn’t just about avoiding breakdowns—it’s about preserving your investment. By addressing fuel, battery, fluids, and mechanical systems, you extend your vehicle’s lifespan, improve safety, and ensure it performs at its best.
Remember: Always consult your owner’s manual—manufacturers have specific recommendations for your model. And if you’re short on time or tools, a local powersports shop can help.
The snow is melting, and the trails are calling. With these 7 steps, your powersports vehicle is ready to make this season your best one yet.